AUTOMOTIVE CABLES

Q-Flx Wires & cables is supplying a wide range of quality automotive cables to wiring harness manufacturers for their supplies to heavy duty vehicles like Buses, Trucks, Tractors, Earthmovers etc., and all four wheelers and two wheelers for the purpose of lighting, igniting, wiping, battery charging, starter, steering column, horn, signaling, motor antenna, motorized out side rear view mirror, power windows, stereo systems, communication etc,

Q-Flx Automotive cables are manufactured to reference standards BS: 6862, JIS 3406 and IS: 2465 with bright annealed high conductive electrolytic copper conductor conforming to the requirements of IS:8130/BS6360 and insulated with specially designed dielectric grade Qflx Brand PVC compound as per IS:5831/BS:6746 which is impervious to water, oil, petrol, acid and greases.

Q-Flx Automotive cables are also manufactured as per the conventional sizes prevailing in the market where the copper and the PVC insulation meets the above standards requirements and impervious to water, oil, petrol, acid and greases

Q-Flx Automotive cables are supplied in standard lengths of 25 or 30 mts in carton boxes. However customer specified lengths can also be supplied.

Q-Flx Automotive cables referred in Indian and Overseas standards and the convensional cables prevailing in the market are given below:

 

PVC Insulated Automotive Cables
to National and Overseas Standards



Ref.
Std.

Size

Conductor
Stranding

Insulation
Thickness

Max.
Diameter

Max.
Resistance
at 20°
C

Current
Rating









IS: 2465

Sq.mm

No./ Dia (mm)

mm

mm

okm/km

amp


0.50


0.75

1.00

1.50

2.50

4.00

6.00


16/0.20


24.0.20

32/0.20

30/0.25

50/0.25

56/0.30

85/0.30


0.6


0.6

0.7

0.7

0.7

0.8

0.8


2.5


2.7

3.1

3.4

3.8

4.6

5.6


39.00


26.00

19.50

13.30

7.98

4.95

3.30


4


6

11

17

19

22

34





JIS:3406


0.50


0.75

1.25


20/0.18


30/0.18

50/0.18


0.6


0.6


0.6


2.4


2.6


2.9


36.70


24.40


14.70


4


6


13










BS:6862


0.60


1.00

2.00

2.50

3.00

4.50

6.00


9/0.30


14/0.30

28/0.30

35/0.30

44/0.30

65/0.30

84/0.30


0.6


0.6

0.6

0.7

0.8

1.0

1.0


2.5


2.7

3.4

3.8

4.2

5.1

5.9


29.35


18.84

9.42

7.54

6.00

4.06

3.14


6


11

17

19

20

26

34

 

 

PVC Insulated Conventional Automotive Cables (Market)


Size

Conductor
Construction

Nominal
Area

Current
Rating

mm

No./Dia(mm)

Sq.mm

amp


2


3

4

5

6

7

8


7/0.3


9/0.3

14/0.3

28/0.3

35/0.3

44/0.3

65/.03


0.5


0.6

1.0

2.0

2.5

3.0

4.5


4


6

11

17

19

22

28

 

•Available in different colours-Red, Yellow, Blue, Black, Grey, Orange, White, Brown, Green.
•Bi-colour Extruded (single tracing or double tracing) cables can also manufactured with various colour combinations according to customer specifications.

SPECIAL WIRES FOR AUTOMOBILES

Low voltage cable for automobile generally as per JIS C : 3406

PVC wire for automobile (Description : AV)


Nominal
Area

Construction
No.of Strands/
Nominal Wire
Diameter

Approx.
Conductor
Diameter

Maximum
Conductor
Resistance
At 20°C

Nominal
Insulation
Thickness

Overall
Diameter

Approx.
Weight

Standard
Packing
Length

Sq.mm

No./mm

mm

okm/km

mm

mm

kg/km

m


0.5f


0.5

0.75f

0.85

1.25

2

3

5

8

15

15f


20/0.18


7/0.32

30/0.18

11/0.32

16/0.32

26/0.32

41/0.32

65/0.32

50/0.45

84/0.45

171/0.32


1.0


1.0

1.2

1.2

1.5

1.9

2.4

3.0

3.7

4.8

4.9


36.7


32.7

22.4

20.8

14.3

8.81

5.59

3.52

2.32

1.38

1.33


0.60


0.60

0.60

0.60

0.60

0.60

0.70

0.80

0.90

1.00

1.00


2.20±0.10

2.20±0.10

2.40±0.10

2.40±0.15

2.70±0.15

3.10±0.20

3.80±0.20

4.60±0.20

5.50±0.20

7.00±0.30

7.00±0.30


8


9

12

12

17

25

39

60

90

150

150


1000


1000

1000

1000

1000

500

500

500

500

500

500

Low voltage cable for automobile generally as per JASO D611-94
PVC wire for automobile (Description : AVS-Thin Will Cable Type 1)


Nominal
Area

Construction
No.of Strands/
Nominal Wire
Diameter

Approx.
Conductor
Diameter

Maximum
Conductor
Resistance
At 20°C

Nominal
Insulation
Thickness

Overall
Diameter

Approx.
Weight

Standard
Packing
Length

Sq.mm

No./mm

mm

okm/km

mm

mm

kg/km

m


0.3


0.5*

0.85*

1.25*

2

3


7/0.26


7/0.32

11/0.32

16/0.32

26/0.32

41/0.32


0.8


1.0

1.2

1.5

1.9

2.4


50.5


32.7

20.8

14.3

8.81

5.59


0.45


0.45

0.45

0.45

0.50

0.55


1.70±0.10


1.84±0.10

2.10±0.15

2.34±0.15

2.90±0.15

3.50±0.20


6.2


7.9

11.5

15.5

24.0

36.0


1500


1000

1000

1000

500

500

*Bicolor indulation will be provided


PVC wire for automobile
(Description : AVSS-Thin Will Cable Type 2)


Nominal
Area

Construction
No.of Strands/
Nominal Wire
Diameter

Approx.
Conductor
Diameter

Maximum
Conductor
Resistance
At 20°C

Nominal
Insulation
Thickness

Overall
Diameter

Approx.
Weight

Standard
Packing
Length

Sq.mm

No./mm

mm

okm/km

mm

mm

kg/km

m


2


37/0.26


1.82


9.50


0.40


2.62±0.07


22.0


500

*Bicolor indulation will be provided

 

Note:

1. Test Voltage : 1000V/1min
2. Bicolour (Two Stripe) Insulation can be provided
3. Standard Colours : Black, White, Red, Green, Yellow, Brown, Blue, Orange, Grey,Voilet,Pink,Light Green,Light Blue
4. Q-Flx special wire for Automobiles insulated with a special grade of Q-FLX PVC - Compound, which will withstand the test requiremnts of - 40°C